From Concept to Industrial Scale
Turning an idea into a finished chemical product takes more than just technical know-how. At ReAgent, we guide you through every stage of development, from early discussions right through to full-scale manufacture, with all the technical support you need.
No matter the size of your company, from well-established to start-up and all in between, our technical experts are ready to help, sharing their knowledge and insight to help you develop a high-quality product that’s right for your business.
Here’s how we take your concept and turn it into a product that’s ready for market.
Understanding Your Requirements
Our team begins by working closely with you and our sales department to define exactly what the product needs to do. We’ll explore everything from intended performance through to details like colour, fragrance, texture, or foaming properties.
A joint meeting between you, our technical specialists and the sales team helps us get clarity on the outcome you’re looking for.
Research and Planning
Once we understand your goals, we combine our in-house expertise with external literature and supplier information to begin planning.
If you have an existing product you’re looking to recreate or replace, sending us the safety data sheet or a sample can speed this process up. Our modern laboratory has all the equipment needed to de-formulate a product and find out what chemicals they’re made of. This can involve techniques such as FTIR spectroscopy, XRF analysis, and UV-visible spectroscopy, to name a few.
Either way, we review available raw materials and order anything new that may be needed for testing, making sure every option aligns with the technical requirements. You’ll receive regular updates through the sales team, so you’re
Laboratory Sample Creation
A small selection of lab samples are then produced that match your criteria, and are put through in-house testing.
From there, we shortlist the best-performing versions and send them over to you for feedback. This step helps refine the final formulation before moving forward.
Scale-Up and Documentation
When you’ve approved the sample, we move the formulation into small or full-scale production depending on its complexity. This includes writing up work instructions, safety data sheets and product labels.
If needed, we also build bespoke testing methods with input from our Quality Control team, ensuring the product can be reproduced consistently.
Compliance and Manufacturing
Before production begins, our Compliance and Regulatory Manager reviews all labels and documentation to make sure everything meets legal and safety standards.
If a product requires special handling or production methods, we work with the manufacturing team to identify the most efficient and safe route to scale-up, including use of IBCs or dedicated mixing tanks.
Final Production
With everything in place, your product moves into full manufacturing. Our goal is to deliver a reliable, high-quality solution that performs exactly as expected, every time.
If you’re happy for us to retain the IP for your formulation, we can provide in-house product development support at no extra charge. Alternatively, if you’d rather own the IP, this can be arranged but please note that this is considered paid work.
Either way, we can discuss this on a case-by-case basis and come to a commercial arrangement that works for you.
Meet Our In-House Chemists & Technical Team
Darren Wilson, MRSC
Technical Director
Darren is responsible for our technical strategy and innovation, as well as working with the sales team on any technical requirements. He and his team also provide exceptional technical development, insights, and support to our customers.
Simon Cross BSc, PhD
Technical Manager
Experienced manufacturing chemist with a background in fine chemical manufacturing. Simon handles new enquiries, writes work instructions, test methods, specifications, and SDS. He also supports sales with technical queries and looks for process, equipment, and raw material improvements.
Shirley Leetch
Product Development Chemist
Formulations chemist with experience in licenced medicine manufacturing. Shirley ensures all our products meet customer specifications and perform to the highest standards.
Andrew Murphy, MChem
Quality Manager
Manages product quality projects, customer audits, and accreditation audits for our quality systems.
Graham Bayliss
Compliance & Regulatory Manager
Keeps ReAgent compliant with current chemical legislation and ISO certifications.
Tailored Solutions for Your Industry
Our product development services cover a broad mix of sectors, each with its own specific challenges and compliance standards. Every formulation is built around your needs, whether you’re aiming to meet regulatory demands, enhance performance or bring something new to market.
Some of the industries we support and develop for include:
Cleaning
- Carpet cleaners designed for professional and domestic use
- Jet engine cleaners for heavy-duty degreasing
- Bicycle cleaners that balance performance with eco-friendly ingredients
Automotive
- Coatings that enhance surface durability or appearance
- Heat transfer fluids developed for cooling systems and engine components
Pharmaceuticals & Medical Devices
- Buffer solutions for pH control in sensitive applications
- High-level cleaning products for sterile environments
- Enzymatic cleaners for use in medical and laboratory settings
Aerospace
- Specialised jet engine cleaners that meet strict performance standards
- In-cabin surface cleaners suitable for aircraft interiors and touchpoints
Optimising Existing Chemical Formulas
Improving an existing formulation can be just as valuable as developing a new one. If you’re trying to reduce costs, meet new regulations or boost product performance, our technical team can help refine what you already have. We’ll start by discussing your goals in detail so we can understand what’s working and what needs to change.
You might want to make a product more environmentally-friendly by replacing ingredients with green alternatives like plant based surfactants or modern biodegradable solvents. Other times, it’s about updating the look and feel, such as adjusting the colour or adding a specific fragrance.
When all sides have agreed on the end goals, we’ll identify the key deliverables and get to work on reformulating your product. Everything is tested in-house before being sent to you for review, and when you’ve had a chance to evaluate the updated sample, we’ll collaborate to make any final tweaks and ensure it’s ready for production.
Packaging and Labelling
On top of developing and producing your product, we handle everything else needed to get it to market. That includes sourcing the most suitable packaging, preparing fully compliant labels, and coordinating every detail to align with your brand and the product’s intended use.
Before anything goes into production, you’ll receive packaging samples for review and approval. We also supply a full Safety Data Sheet with the correct hazard symbols and transport classifications to meet both UK and international requirements.
Whether you’ve got labels designed and ready, or need a hand from our in-house design team, everything is checked to make sure it is clear, accurate and legally compliant. Finished goods can then be shipped across the UK, into Europe or further afield.
Why Choose ReAgent?
With nearly 50 years in the chemical manufacturing industry, ReAgent has built a reputation for delivering high-quality products and exceptional customer service.
As a family-run business established in 1977, we pride ourselves on our commitment to quality, holding multiple ISO certifications, including ISO 9001 for quality management, ISO 14001 for environmental standards, and ISO 13485 for medical devices.
Plus, we bring technical knowledge, fast response times, and a commitment to doing things properly. You’ll work with a team that genuinely cares about quality and takes pride in helping customers get great results.
Our set-up means we can move quickly without cutting corners. Everything from formulation to production happens under one roof, so communication is clear and lead times are tight. From development to delivery, we offer an all-in-one package.
Talk to Our Chemists Today
If you’ve got a product in mind or want to improve something you already use, we’d love to hear from you. Speak to our team and find out how we can support your next project with tailored development, practical advice, and expert support.
If you have any questions about the product development we offer, please don’t hesitate to contact us or call our team on 0800 9555 798.
